Energy consumed by a bearing supported spindle in the presence of a dynamic cutting force and of defects

Anoire Ben Jdidia; Taissir Hentati; Alain Bellacicco; Mohamed Taoufik Khabou; Alain Riviere; Mohamed Haddar

doi:10.1016/j.crme.2019.09.002

Energy consumed by a bearing supported spindle in the presence of a dynamic cutting force and of defects

Anoire Ben Jdidia ^1,² ; Taissir Hentati ¹; Alain Bellacicco ²; Mohamed Taoufik Khabou ¹; Alain Riviere ²; Mohamed Haddar ¹

¹ Laboratoire de recherche de mécanique, modélisation et productique (LA2MP), Université de Sfax, École nationale d'ingénieurs de Sfax, route de la Soukra km 4, 3038 Sfax, Tunisia
² Laboratoire Quartz, Institut supérieur de mécanique de Paris (SUPMECA), 3, rue Fernand-Hainaut, 93400 Saint-Ouen cedex, France

Comptes Rendus. Mécanique, Volume 347 (2019) no. 10, pp. 685-700.

Abstract

A machine tool spindle system model is proposed in this paper to investigate the non-linear face-milling cutting forces behavior, which are neglected in the literature, in order to predict the total mechanical power of a spindle. A simulation of the structure of the spindle based on the finite-element method is elaborated to estimate the variable cutting forces and then the variable power loss generated by bearings, considering the angular position and contact angles of the variable balls. Experiments are elaborated to compare the experimental power values with the predicted results. Particular attention is paid to different types of defects (inner ring spalling, outer ring spalling, eccentricity, and unbalance) in order to study their impact on the power consumed by the spindle during the approach and cutting phases under different rotating conditions.

Received: 2018-05-29
Accepted: 2019-09-14
Published online: 2019-10-01

DOI: 10.1016/j.crme.2019.09.002

Keywords: Dynamic behavior, Cutting forces, Rolling bearings, Spindle consumed power, Rolling defects, Mounting faults

Author's affiliations:

Anoire Ben Jdidia ^{1, 2}; Taissir Hentati ¹; Alain Bellacicco ²; Mohamed Taoufik Khabou ¹; Alain Riviere ²; Mohamed Haddar ¹

¹ Laboratoire de recherche de mécanique, modélisation et productique (LA2MP), Université de Sfax, École nationale d'ingénieurs de Sfax, route de la Soukra km 4, 3038 Sfax, Tunisia
² Laboratoire Quartz, Institut supérieur de mécanique de Paris (SUPMECA), 3, rue Fernand-Hainaut, 93400 Saint-Ouen cedex, France

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     author = {Anoire Ben Jdidia and Taissir Hentati and Alain Bellacicco and Mohamed Taoufik Khabou and Alain Riviere and Mohamed Haddar},
     title = {Energy consumed by a bearing supported spindle in the presence of a dynamic cutting force and of defects},
     journal = {Comptes Rendus. M\'ecanique},
     pages = {685--700},
     publisher = {Elsevier},
     volume = {347},
     number = {10},
     year = {2019},
     doi = {10.1016/j.crme.2019.09.002},
     language = {en},
}

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%A Taissir Hentati
%A Alain Bellacicco
%A Mohamed Taoufik Khabou
%A Alain Riviere
%A Mohamed Haddar
%T Energy consumed by a bearing supported spindle in the presence of a dynamic cutting force and of defects
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%F CRMECA_2019__347_10_685_0

Anoire Ben Jdidia; Taissir Hentati; Alain Bellacicco; Mohamed Taoufik Khabou; Alain Riviere; Mohamed Haddar. Energy consumed by a bearing supported spindle in the presence of a dynamic cutting force and of defects. Comptes Rendus. Mécanique, Volume 347 (2019) no. 10, pp. 685-700. doi : 10.1016/j.crme.2019.09.002. https://comptes-rendus.academie-sciences.fr/mecanique/articles/10.1016/j.crme.2019.09.002/

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